Manufacturing Production Dashboard
A real-time production monitoring dashboard connecting shop floor equipment with enterprise planning systems for an industrial manufacturer.
Challenge
An industrial manufacturer lacked visibility into production line performance across three facilities. Data from programmable logic controllers and manual shift reports existed in silos, making it difficult to identify bottlenecks, track quality metrics, or respond to equipment issues promptly.
Approach
Teraplus Solutions deployed an IoT data collection layer that aggregated machine telemetry from shop floor equipment. A real-time dashboard visualized production rates, downtime events, and quality indicators alongside ERP production orders. Alert rules notified supervisors of threshold breaches, and historical analytics supported continuous improvement initiatives.
Outcome
Unplanned downtime decreased by 22% within six months through faster issue detection. Production managers gained shift-level visibility that previously required manual report compilation. Quality defect tracking improved traceability across batches and production lines.